Chemical Process Skids

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  • : Carotek specializes in process skid fabrication for the chemical industry, offering complete component sourcing, fabrication, testing and certifications to save you money and time on process system builds.
  • States: GA, NC, SC, TN, VA, United States
  • Details
  • Industry / Applications
  • Overview
  • Facilities / Capabilities
The Chemical Industry has been utilizing outside process skid manufacturers successfully to reduce capital equipment cost by as much as 35%. Carotek’s technical expertise in piping design and process equipment sizing and selection can value stream your process for the best operation at the most efficient cost.

Chemical Process Skid Application Examples:

Chemical Injection SystemChemical Filtration PackageChemical Blending SystemChemical Extraction Process SkidChemical Metering SkidChemical Dosing SkidChemical Feeding SystemChemical Transport SystemPneumatic Injection System

Types vary from continuous processing to batch, volatile to organic, man-made to natural, fluid to semisolid, and various temperature, pressure, and flow configurations to meet your process specifications.  We can help with your pilots for chemical processing plant operations to test and prove a new process design for a future large-scale implementation.Here are just a few examples of chemical process skids that we have built.
We are a Process Skid Manufacturer of choice for Power Generation, Chemical Process and Pulp & Paper, as well as their engineering firms.  We specialize in Balance of Plant systems for combined cycle turbine manufacturers.

PROCESS SKID APPLICATIONS

Custody Transfer SkidsFuel Oil Unloading & Transfer SkidsHigh Pressure SystemsTruck Unloading SkidsRailcar Unloading SkidsPump & Blower Skid PackagesHeat Exchanger SkidsCompressor SkidsRaw Water Pump Station SkidsWater Treatment SkidsBalance of Plant System SkidsChemical Process Skids (Metering Skid, Injection Skid, Dosing Skid, Feeding Skid, Transport Skid, Blending Skid, Extraction Skid, Filtration Skid)Ammonia Transfer, Ammonia Injection & Ammonia Vaporizer SkidsPower Generation Natural Gas Combined Cycle Process SkidsControl Panels and Instrumentation
Carotek offers custom integrated process skid fabrication to create mechanical and electrical skid mounted process systems that are pre-wired and mounted on a common base to meet your specific design and process requirements.

We supply most major components including Pumps, Valves, Instrumentation, Piping, Control Panels, Seal Pots and more - making Carotek your single source solution for custom integrated process skid packages.

Our process control skids are all built in our own facilities, located in Matthews, NC.  All skids are FAT Tested in our shop for full check out before shipment. This eliminates start-up problems in the field and gets you on line faster.  We will work with you to obtain any certifications necessary before shipment.

OUR SERVICES

Single PO for complete mechanical/electrical skidsComponent research, selection, purchasing and expeditingOn-site inventory of Pumps, Blowers, Heat Exchangers, Instrumentation, Valves, Actuators, Tanks, Sealpots & Control PanelsFull 3 D modeling documentation provided for every skidProject management for engineering, purchasing, and shop fabricationASME Section IX Welding qualificationsQA program and QA ManagerNDE CertificationFAT Testing

WHY USE CAROTEK FOR PROCESS SKID FABRICATION?

We fabricate and manufacture your units in our own state-of the-art facility with complete quality control and supervision.  Optional milestone inspection points give you the ability to monitor progress and double check specifications as we build.  Our inside facility means more control over production time, no weather delays and time savings from environment stability.  We deliver and oversee reassembly of your units on your schedule.  Since most of our projects are completely customized, we give you full transparency to our process and progress along the way.

Fabrication capabilities include:

Electrical layout and design, wiring and testingMechanical assemblyInstrumentation and Valve installationInsulationPaintingPipe fitting, bending and installationSheet metalStructural fabricationWelding – we have some of the best welding staff in the businessFully equipped for a wide variety of projects involving carbon steel, sanitary piping, aluminum and Hastelloys, Inconell and other exotic metalsFAT testing
Carotek process skids are built in our own 85,000 SF facilities, located in our Matthews location in Charlotte NC. Our fabrication facilities are designed to handle many different types of Process Skids with the highest quality control.

Today, our facilities encompass 80,000 Sq.Ft., including:

25,000 Sq.Ft. Mechanical Fabrication Shop15,000 Sq.Ft. UL/CSA Panel Fabrication Shop12,000 Sq. Ft. Warehouse28,000 Sq. Ft. Office25 Ton / 10 Ton / 5 Ton Cranes2 Paint BoothsDrive-in & Pull Through Loading DocksASME Section IX Welding CertificationsComplete Testing - Electrical, NDE, Hydro, Pneumatic, Valve Assemblies, Pump Packages, Mechanical Engineered Packages & Electrical Control Systems 

ADVANTAGES TO USING OUR FABRICATION SHOP

Total cost reductionsNo weather delays on systems for outdoor locationsMaterial Control process is stringently monitoredNo disruptions to your normal operationsImproved quality of final productBetter testing process and documentationReduced safety concerns

FABRICATION SHOP FEATURES

Advanced Welding tools25 Ton / 10 Ton / 5 Ton Cranes2 Paint BoothsDrive-in & Pull Through Loading Docks

FABRICATION CAPABILITIES

Electrical layout and design, wiring and testingMechanical assemblyInstrumentation and Valve installationInsulationPaintingPipe fitting, bending and installationSheet metalStructural fabricationWelding – we have some of the best welding staff in the businessFully equipped for a wide variety of projects involving carbon steel, sanitary piping, aluminum and Hastelloys, Inconell and other exotic metalsFAT testing

ASME PIPE FABRICATION SHOP

Carotek specializes in ASME pipe fabrication. We serve industrial clients, contractors, design firms and engineers responsible for facilities employing various piping systems such as fossil fuel plants, refineries, steel mills and paper mills, chemical processing plants, semiconductor, and many others. 

Our pipe fabrication quality is second to none – full penetration welds for systems that must hold up under today’s exacting process system requirements, as well as safety, health and governmental regulations.  Our experienced welders have Section IX ASME certifications for Stainless, Nickel & Inconel.

PROCESS PIPELINE FABRICATION SERVICES

Sizes up to 20 inchesWall thickness up to .436 inchesMaterials:  Carbon steel, Stainless Steel, Nickel, InconelManufactured to ASME B31.3 and B31.1 Standards (outside boiler boundary)ASME Section VIII “U” and “UM” StampedASME Section IXHydrostatic testingPneumatic testingThird Party NDEIn-house quality in process inspectionsReceipt InspectionTraceability of MaterialsComplete Quality Document package