Fuel Transfer & Demineralized Water Process Skids

CRTK-FUEL-DEMIN-SKDS
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  • States: GA, NC, SC, TN, VA, United States
  • Summary: Carotek specializes in Fuel Transfer and Demineralized Water Process Skids. We offer complete component sourcing, fabrication, testing and certifications for a capital efficient system build.
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The Power Generation Industry can benefit significantly by utilizing Carotek to build process skids for a capital efficient plant construction project.  We have experience and expertise in Natural Gas Combined Cycle Process Skids of all types.

Carotek offers the following in state of the art process skid systems:


Fuel Oil Transfer Pump System Skids, Fuel Oil Unloading Skids, Railcar Unloading Skids and Fuel Delivery Skids

Centrifugal and Positive Displacement pump systems with meters, air eliminators, emergency shut-off and complete control packages are standard for Carotek for these systems.

Gas Turbine Skids and Raw Water Pump Station Skids


Custody Transfer Skid

Custody Transfer with PD meters or Coriolis meters including valves, electrical controls, and proven system for calibration service.

De-mineralized Water Skid

Stainless Steel ANSI Centrifugal pumps, Stainless pipe and valves, electrical controls and bypass piping and orifices.

Selective Catalytic Reduction (SCR) Process Skids, Coal Desulfurization Process Skid

Ammonia and/or Urea based SCR systems including pumping systems, injections systems and vaporizer systems.

Ammonia Vaporizer Skids, Ammonia Injection Skids, Ammonia Transfer Skid

Low vapor pressure, low NPSH, high pressure Ammonia pumping systems including all piping, electrical controls and emergency shutoff.
    
 
Carotek offers custom integrated process skid fabrication to create mechanical and electrical skid mounted process systems that are pre-wired and mounted on a common base to meet your specific design and process requirements.

We supply most major components including Pumps, Valves, Instrumentation, Piping, Control Panels, Seal Pots and more - making Carotek your single source solution for custom integrated process skid packages.

Our process control skids are all built in our own facilities, located in Matthews, NC.  All skids are FAT Tested in our shop for full check out before shipment. This eliminates start-up problems in the field and gets you on line faster.  We will work with you to obtain any certifications necessary before shipment.

OUR SERVICES

Single PO for complete mechanical/electrical skidsComponent research, selection, purchasing and expeditingOn-site inventory of Pumps, Blowers, Heat Exchangers, Instrumentation, Valves, Actuators, Tanks, Sealpots & Control PanelsFull 3 D modeling documentation provided for every skidProject management for engineering, purchasing, and shop fabricationASME Section IX Welding qualificationsQA program and QA ManagerNDE CertificationFAT Testing

WHY USE CAROTEK FOR PROCESS SKID FABRICATION?

We fabricate and manufacture your units in our own state-of the-art facility with complete quality control and supervision.  Optional milestone inspection points give you the ability to monitor progress and double check specifications as we build.  Our inside facility means more control over production time, no weather delays and time savings from environment stability.  We deliver and oversee reassembly of your units on your schedule.  Since most of our projects are completely customized, we give you full transparency to our process and progress along the way.

Fabrication capabilities include:

Electrical layout and design, wiring and testingMechanical assemblyInstrumentation and Valve installationInsulationPaintingPipe fitting, bending and installationSheet metalStructural fabricationWelding – we have some of the best welding staff in the businessFully equipped for a wide variety of projects involving carbon steel, sanitary piping, aluminum and Hastelloys, Inconell and other exotic metalsFAT testing
We are a Process Skid Manufacturer of choice for Power Generation, Chemical Process and Pulp & Paper, as well as their engineering firms.  We specialize in Balance of Plant systems for combined cycle turbine manufacturers.
 

PROCESS SKID APPLICATIONS

Custody Transfer SkidsFuel Oil Unloading & Transfer SkidsHigh Pressure SystemsTruck Unloading SkidsRailcar Unloading SkidsPump & Blower Skid PackagesHeat Exchanger SkidsCompressor SkidsRaw Water Pump Station SkidsWater Treatment SkidsBalance of Plant System SkidsChemical Process Skids (Metering Skid, Injection Skid, Dosing Skid, Feeding Skid, Transport Skid, Blending Skid, Extraction Skid, Filtration Skid)Ammonia Transfer, Ammonia Injection & Ammonia Vaporizer SkidsPower Generation Natural Gas Combined Cycle Process SkidsControl Panels and Instrumentation
Carotek process skids are built in our own 85,000 SF facilities, located in our Matthews location in Charlotte NC. Our fabrication facilities are designed to handle many different types of Process Skids with the highest quality control.

Today, our facilities encompass 80,000 Sq.Ft., including:

25,000 Sq.Ft. Mechanical Fabrication Shop15,000 Sq.Ft. UL/CSA Panel Fabrication Shop12,000 Sq. Ft. Warehouse28,000 Sq. Ft. Office25 Ton / 10 Ton / 5 Ton Cranes2 Paint BoothsDrive-in & Pull Through Loading DocksASME Section IX Welding CertificationsComplete Testing - Electrical, NDE, Hydro, Pneumatic, Valve Assemblies, Pump Packages, Mechanical Engineered Packages & Electrical Control Systems 

ADVANTAGES TO USING OUR FABRICATION SHOP

Total cost reductionsNo weather delays on systems for outdoor locationsMaterial Control process is stringently monitoredNo disruptions to your normal operationsImproved quality of final productBetter testing process and documentationReduced safety concerns

FABRICATION SHOP FEATURES

Advanced Welding tools25 Ton / 10 Ton / 5 Ton Cranes2 Paint BoothsDrive-in & Pull Through Loading Docks

FABRICATION CAPABILITIES

Electrical layout and design, wiring and testingMechanical assemblyInstrumentation and Valve installationInsulationPaintingPipe fitting, bending and installationSheet metalStructural fabricationWelding – we have some of the best welding staff in the businessFully equipped for a wide variety of projects involving carbon steel, sanitary piping, aluminum and Hastelloys, Inconell and other exotic metalsFAT testing

ASME PIPE FABRICATION SHOP

Carotek specializes in ASME pipe fabrication. We serve industrial clients, contractors, design firms and engineers responsible for facilities employing various piping systems such as fossil fuel plants, refineries, steel mills and paper mills, chemical processing plants, semiconductor, and many others. 

Our pipe fabrication quality is second to none – full penetration welds for systems that must hold up under today’s exacting process system requirements, as well as safety, health and governmental regulations.  Our experienced welders have Section IX ASME certifications for Stainless, Nickel & Inconel.

PROCESS PIPELINE FABRICATION SERVICES

Sizes up to 20 inchesWall thickness up to .436 inchesMaterials:  Carbon steel, Stainless Steel, Nickel, InconelManufactured to ASME B31.3 and B31.1 Standards (outside boiler boundary)ASME Section VIII “U” and “UM” StampedASME Section IXHydrostatic testingPneumatic testingThird Party NDEIn-house quality in process inspectionsReceipt InspectionTraceability of MaterialsComplete Quality Document package